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Get to Know Your Hand Tools Tube-Cutting Jig

by Helen I. Driggs
A tube-cutting jig is an extraordinarily useful tool for sawing perfectly straight and perpendicular cuts in wire, tubing, and rod. Most models are hand-held, some can be mounted in a bench vise. The best ones allow you to also saw tubing at an angle, usually 45-degrees. Any tube cutting jig allows you to hold and saw metal up to about 3/8″ in diameter, and if you "set" the sliding end stop with the locking screw, you can also cut repeat, same-size sections from now until doomsday, by sawing, sliding, and sawing again. Some jigs also include a millimeter rule for measuring.
Instructions
How to use a tube-cutting jig

To use the tool, insert the tube, wire, or rod into the V-slot of the jig.

Flip the pivoting clamp down to hold the tube in place with your thumb, and secure the sliding stop using the screw.

Then, insert the jeweler's saw blade into the slot and gently saw through the tube.
What to look for when buying a jig
Pro Tip: It’s always best to purchase a hardened steel tool, especially when you will be sawing while using it. Make sure the thumb-screw and slot are secure and sturdy — they will see a lot of use. I prefer a jig with an uncoated handle, because I don’t like the feel of plastic or a plastic coating.
Pro Tip: Always box up your jig and store it in a safe place when you aren’t using it because dropping it can throw it out of alignment, or bend the sliding bar.
Pro Tip: Saw tubing with a thinner blade than you think you might need — remember, it’s hollow. If your blade binds as you saw, it is probably too thick for the job. Wire can be sawn with a thicker blade
HELEN I. DRIGGS is an experienced metalsmith, lapidary and studio jewelry instructor and has appeared in 6 instructional jewelry technique videos.

Her book, The Jewelry Maker's Field Guide was published in 2013.

Materials

No materials listed

Tools

Tube Cutter with 45 Degree Angle Slot
HOL-109.00
  • HOL-109.00
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $29.97
  • Gold Club Price: $22.48
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Tube Cutting Jig
HOL-108.00
  • HOL-108.00
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $47.95
  • Gold Club Price: $35.96
Add to Bag
Tube Cutting Holder
HOL-110.00
  • HOL-110.00
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $43.95
  • Gold Club Price: $32.96
Add to Bag
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  • Category: Tools
  • Technique(s): Cutting

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