Accidentally Learning Something New

by Judy Larson
I don't often make chain maille designs because the jump rings are not generally fused or soldered closed to keep them from pulling apart. BUT I wanted a very simple chunky bracelet that had some dimension, especially since I planned on darkening it with patina.
Instructions
I settled on a simple 3-in-3 chain (three rings connected to three rings, then to another three) because grouping multiple rings per link makes the chain stronger and less likely to pull apart.

Sterling silver is highly reflective, but I chose Argentium silver for the rings because it's even brighter and whiter than sterling.

Light bounces off flat surfaces, so using twisted square wire rings adds even more reflectivity and visual dimension to the chain.
Judy Larson's Accidentally Learning Something New - , Chain Maille Jewelry, , chain maille learning curve
After making several chain mock-ups using plain round copper rings, I found that I liked 16-gauge rings with a 5mm interior diameter (ID) the best.

I used half-hard wire instead of dead-soft to make the rings stronger.

Half-hard and full-hard wire have more spring than dead-soft wire.

That extra spring means coils made with them will usually have a slightly larger ID than those made with dead-soft wire.

Keep this in mind when creating any chainmaille design.
I started making 5mm ID rings in 16-gauge round wire. I use a jump ring cutting system, so the only gap between the ring ends is the thickness of the blade.

If you're cutting by hand with a flush cutter, go up a half or whole millimeter in ring size to account for the angled cuts.

Next, I twisted three feet of 16-gauge square wire, annealed it (since twisting hardens the wire), and coiled it into 5mm ID jump rings.

They were too big! What happened?

It stumped me for a bit until I realized that twisting square wire increases its gauge due to the diagonal (catty-corner) distance across the square cross-section.

The twisted wire had effectively become 14-gauge! Thankfully, I only used three feet, and the rings can be repurposed for other projects.

Back to the drawing board: I twisted and annealed 18-gauge square wire to produce true 16-gauge rings.

Who knew? I'm sure it's in a book somewhere, but I was just flying by the seat of my pants on this one!

Always make more jump rings than you need just to be safe. Mistakes happen!

This chunky chain would be great for men, but it would need to be made longer. Since men's chains typically don't have extender chains, be sure to measure the wrist it's intended for.

Materials

18 Gauge Square Half Hard Argentium .940 Silver Wire
H19-18SQH
  • Lesson Quantity: 5.00 feet
  • Purchase Quantity: 1.00 5FT
  • Price: $54.02
  • Gold Club Price: $40.52
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Silver Filled Oval Lobster Clasp 9mm - Pack of 1
S3-13
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $1.50
  • Gold Club Price: $1.13
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Tools

7 Inch Coil Cutting Jump Ring Making Plier with PVC Comfort Grips - Pack of 1
G2-110
  • G2-110
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $29.95
  • Gold Club Price: $22.46
Out of Stock
The Quad Jump Ring Former
DUR-1312
  • DUR-1312
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $388.00
  • Gold Club Price: $291.00
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Basic Sawing Kit
G15-7
  • G15-7
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $34.95
  • Gold Club Price: $26.21
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20 X 15 Inch Padded Work Mat
MAT-620.00
  • MAT-620.00
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $14.95
  • Gold Club Price: $11.21
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  • Category: Chain Maille
  • Technique(s): General Education