Sliding Gauges and Calipers

by Judy Larson
One of the tools that I do not know how long I have had is a brass sliding gauge. It has never been shoved in a drawer but has been on my work surface in some container or other for years because it is an often-used tool. Why would you need this inexpensive tool that takes up little space? If all you ever use it for is to measure beads or cabochons to make sure of their size, it is worth having.
How is the little brass sliding gauge used?

All those numbers and lines seem confusing at first.

Until you realize they aren't.

You can't reinvent the wheel.

Julia Lowther of littlemetalfoxes.com published the best set of directions I've ever seen on using a brass sliding gauge to get precise measurements just like with a digital caliper.

She graciously gave me permission to share the link to her page.

I printed the entire article and refer to it whenever I need to.

It's much faster than searching online, watching videos, and hoping to find the right information.

https://www.shoeboxstudio.com/2014/04/19/the-secret-power-of-the-sliding-gauge/ Click Here
I didn't really need digital calipers since most of my work doesn't require measurements down to the hundredth of a millimeter.

Still, I assumed they'd be easier to use and more accurate.

They're not necessarily easier and the accuracy can be questionable.

I've measured the same factory-cut edge on a metal sheet three times and gotten slightly different results each time.

Digital calipers also take up more space than a sliding gauge.

They must be stored in their case, because if the power button gets pressed accidentally, the batteries drain fast.

I went through two packs of batteries before I learned my lesson.

As Julia says, they can chew through watch batteries.

Because of their size, I can't keep them on my desk I have to go to the cupboard every time I want to use them.
Judy Larson's Sliding Gauges and Calipers - , Tools For Wire Jewelry, Tools, sliding gauge calipers
Judy Larson's Sliding Gauges and Calipers - , Tools For Wire Jewelry, Tools,  digital calipers
For this article I decided to do an experiment with both tools.

First, I measured a calibrated 10mm round carnelian cabochon the wrong way.

Using the tips of the tool from above the cabochon makes it hard to be sure you're measuring the exact center.

The sliding gauge gave me a reading of 9.6mm, which seemed way off for a calibrated stone.

That likely means I didn't catch the center diameter with the tool.

With the digital calipers, I got a 9.92mm measurement so I did a better job finding the center that time.
Judy Larson's Sliding Gauges and Calipers - , Tools For Wire Jewelry, Tools, 10mm round carnelian cabochon
Judy Larson's Sliding Gauges and Calipers - , Tools For Wire Jewelry, Tools, sliding gauge calipers
With this method, your measurements will be much more accurate.

Place the cabochon flat side down on a flat surface.

Set the tool on top of the cabochon and close it.

Pick up both the tool and the cabochon to check the back.

Make sure the flat back of the cabochon is flush against the back surface of the tool.

Then set the tool back down on the flat surface and check the measurement.

My sliding gauge still reads 9.6mm.

The digital calipers now read 9.88mm, which is within the margin of error.

So which tool measured the cabochon correctly?

Both.

But the real question is which one is actually right?
Judy Larson's Sliding Gauges and Calipers - , Tools For Wire Jewelry, Tools, sliding gauge at 9.6mm
Judy Larson's Sliding Gauges and Calipers - , Tools For Wire Jewelry, Tools, digital calipers at 9.88mm
I decided to try the same thing with beads.

Beads are difficult to measure accurately because finding the exact center is nearly impossible.

I had purchased two strands of 10mm sodalite beads from the same supplier at the same time.

The beads didn't look the same size, so I measured them using both the sliding gauge and the digital calipers.
Judy Larson's Sliding Gauges and Calipers - , Tools For Wire Jewelry, Tools, 10mm sodalite beads
I first measured the smaller of the two beads using the sliding gauge, then the digital calipers.

The sliding gauge gave a reading of 10.1mm.

The digital calipers measured it at 10.33mm.

I removed the bead from both tools and remeasured.

The sliding gauge result stayed the same, while the digital calipers read 10.31mm.
Judy Larson's Sliding Gauges and Calipers - , Tools For Wire Jewelry, Tools, 10.1mm and the digital calipers
Judy Larson's Sliding Gauges and Calipers - , Tools For Wire Jewelry, Tools, sliding gauge calipers
Then on to the larger of the two beads.

The sliding gauge measured the bead at 10.3mm and the digital calipers at 10.53.
Judy Larson's Sliding Gauges and Calipers - , Tools For Wire Jewelry, Tools, The sliding gauge measured the bead at 10.3mm
Judy Larson's Sliding Gauges and Calipers - , Tools For Wire Jewelry, Tools, digital calipers at 10.53.
At this point, I started wondering why the measurements were so different.

Yes, digital calipers can be fussy, but this didn't seem right.

I turned on the calipers and noticed the starting number wasn't zero when tightly closed.

It fluctuated between 0.02 and 0.04, causing measurements to be off by a few hundredths of a millimeter.

Did this mean my cabochon and bead measurements were inaccurate?

It seems my digital calipers measure everything about 0.2mm larger than the sliding gauge.

I can live with that now that I know, but I trust my sliding gauge a bit more.
Judy Larson's Sliding Gauges and Calipers - , Tools For Wire Jewelry, Tools, It fluctuated between 0.02 and 0.04
Judy Larson's Sliding Gauges and Calipers - , Tools For Wire Jewelry, Tools, my digital calipers measure everything about 0.2mm
I'll still use digital calipers when I need approximate measurements.

For my paperclip chain tutorial, I measured the length and width of at least five different links, then averaged the results.

Using digital calipers was quicker than the sliding gauge because it required less thinking.

I didn't have to look for where the markings lined up or figure out the number to write down at least, not for me.
Judy Larson's Sliding Gauges and Calipers - , Tools For Wire Jewelry, Tools, sliding gauge calipers
Conclusion:

Knowing I need to subtract 0.2mm from shorter measurements doesn't mean the same applies to longer ones.

I measured a different calibrated cabochon several times, turning the digital calipers off and on between measurements.

The results were consistent each time.

But leaving the calipers on and opening and closing the jaws caused slight variations in measurements.

Yes, digital calipers can be finicky.

For accuracy down to a tenth of a millimeter, my sliding gauge works fine.

For finer measurements, I rely on the digital calipers but with some reservations.

They won't be the first measuring tool I reach for.

Materials

No materials listed

Tools

Brass Caliper - Gemstone And Bead Measuring Tool
G7-9
  • G7-9
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $8.97
  • Gold Club Price: $6.73
Add to Bag
Digital Calipers With Stone Holder by Euro Tool
GAU-179.00
  • GAU-179.00
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $43.95
  • Gold Club Price: $32.96
Add to Bag
Add All Items to Cart
  • Category: Tools
  • Technique(s): Tools