Exploring the Versatility of Aluminum Wire

by Margot Potter
I enjoy working with all kinds of wire, but I have a special affinity for aluminum. The sheer physics of a metal that starts out soft and malleable, with a few strikes of a hammer becomes stiff, and then with a few more strikes it becomes soft again fascinates me.
What's not to love? Aluminum wire is easy to bend, fold, shape, and stamp.

It retains its shine over time, resisting oxidation unlike plated or precious metal wires.

There is a bit of a learning curve, but once you get the feel for it, aluminum opens fascinating new paths for creative wire work.
Aluminum is the second most malleable metal. It's an excellent conductor of electricity and heat, resistant to corrosion and tarnishing, highly reflective, non-combustible, lightweight, and highly recyclable.

If you prefer chunkier jewelry, aluminum lets you go bigger and bolder without sacrificing comfort.

It's easy to bend and shape, unlike stiffer metals, and very satisfying to hammer and texturize.

Though often seen as a crafting material rather than artisan jewelry, aluminum suits both, thanks in part to its affordability.

For prototypes of more expensive wire designs, aluminum lets you experiment and make mistakes without worry.

It's a perfect entry wire for beginners, available in many gauges, colors, and finishes for versatile, playful designs.
Margot Potter's Exploring the Versatility of Aluminum Wire - , General Education, , aluminum bars
Aluminum is the most abundant metallic element in the Earth's crust. Its name comes from the Latin word alumen, meaning bitter salt.

Its unique properties make it useful for many applications from foil and cans to reflective coatings and airplane parts.

Lightweight yet strong, aluminum is often mixed with harder metals to increase its strength.

Its flexibility allows for great versatility, as it can be reshaped without losing strength or becoming brittle like some other metals.
Margot Potter's Exploring the Versatility of Aluminum Wire - , General Education, , bauxmite mine
Gemstone lovers might be surprised to learn that aluminum is present in igneous rocks like feldspar and mica, as well as in gemstones like ruby, sapphire, topaz, garnet, and chrysoberyl.

Aluminum is also mined for use as an abrasive. Aluminum powder is found in clay and was used in fine pottery from ancient Mesopotamia.

The ancient Egyptians made medicines and weapons using aluminum compounds.

During the Medieval period, aluminum powder was used to set fabric dyes in textiles.

Aluminum doesn't occur as a metal in nature but is found in the mineral bauxite, which is the sole source for producing aluminum metal.

In 1825, Hans Christian Oersted first produced aluminum by heating aluminum chloride with potassium.

In 1827, German chemist Friedrich Wöhler improved the process by replacing potassium with sodium, producing the first pure aluminum.
Margot Potter's Exploring the Versatility of Aluminum Wire - , General Education, , bauxite rough
When introduced at the Paris Exposition in 1855, aluminum was rare and expensive.

However, advances in electrical power and science made commercial production possible, making aluminum affordable and widely available.

It can be riveted, soldered, welded, wrapped, bent, folded, texturized, and hammered to hold its shape.

Affordable, versatile, and visually appealing, aluminum wire is a valuable addition to any wire enthusiast's studio.

If you haven't yet, I encourage you to explore the versatility of aluminum wire!
Make Margot's aluminum Down the Line Earrings earrings here.
Margot Potter's Exploring the Versatility of Aluminum Wire - , General Education, , aluminum earrings

Materials

12 Gauge Gold Enameled Aluminum Wire - 40FT
H14-D12-40FT
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $8.97
  • Gold Club Price: $6.73
Out of Stock
16 Gauge Peacock Enameled Aluminum Wire - 100FT
H14-U16-100FT
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $8.97
  • Gold Club Price: $6.73
Out of Stock
18 Gauge Silver Enameled Aluminum Wire - 200ft
H14-V18-200FT
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $8.97
  • Gold Club Price: $6.73
Out of Stock
Aluminum wire options
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Tools

Bench Blocks - 130 X 130 X 20
DUR-1187
  • DUR-1187
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $66.67
  • Gold Club Price: $50.00
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Chasing Hammer - Flat Faced with Polished Wooden Handle - Pack of 1
G3-13
  • G3-13
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $11.97
  • Gold Club Price: $8.98
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WireJewelry - Essentials Jewelry Pliers Set with Case, Set of 5
G15-21
  • G15-21
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $124.95
  • Gold Club Price: $93.71
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20 X 15 Inch Padded Work Mat
MAT-620.00
  • MAT-620.00
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $14.95
  • Gold Club Price: $11.21
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Basic Soldering Kit
G15-4
  • G15-4
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $58.95
  • Gold Club Price: $44.21
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  • Category: General Education
  • Technique(s): General Education